Industrial Relay Controller 16-Channel SPDT + UXP Expansion Port

Please note that images above may contain product not included with purchase.

Highlights

  • Control 16 On-Board 5 or 10-Amp SPDT Relays
  • Expandable to control More Relays using the XR Expansion Port
  • Modular Communications Interface Supports Many Popular Communication Modules:
    • WiFi, Bluetooth, Ethernet, WebPage, Industrial Wireless, USB, RS-232 and More
  • 16 Background Timers Can be Assigned to Any of the On-Board Relays
  • Server Reboot, Watchdog, & Keep Alive Duration/Pulse Timing Command Set
  • Control One Relay at a Time or All Relays Simultaneously
  • UXP Expansion port for Adding Additional:
    • Contact Closure Modules – up to 2,048 Inputs
    • Digital Potentiometers – up to 48 Inputs
    • Analog to Digital Conversion – up to 256 Outputs

Please note that images above may contain product not included with purchase.
Photos may not show the latest version of product currently in production.

SKU: PR60-85_ZUXPSR165PROXR UPC: 689860059191 Country of Origin: US HTS Code: 854231

$432.95$546.95

16-Channel SPDT Relay Controller with UXP Expansion Port

This ProXR Industrial relay controller is capable of switching 16 on-board SPDT relays, each with 5 or 10 Amps of current, customized at the time of ordering.  Each SPDT relay includes 3 screw terminals for normally open, common, and normally closed contact closure relay output connectivity.  This controller features a modular communications interface, capable of accepting USB, RS-232, Ethernet, WiFi, Bluetooth, Industrial Wireless communication modules, and more.  The on-board UXP expansion port makes it easy to add external expansion hardware to this controller.  Expansion options include 12-Bit Analog to Digital Converters, Contact Closure Inputs, or Digital Potentiometer outputs.  Expand ProXR controllers to switch more relays of various types using the XR Expansion Port.  Simply plug in any XR Expansion Relay Controller and you are ready to switch solid state relays, DPDT signal relays, general purpose SPDT relays, and high-power relays.

ProXR Series Industrial Relay Controllers

NCD has been in business since 1995, and we created the world’s first commercially available relay controller.  ProXR Industrial controllers are the best controllers on the market with over 10 years of production history and a 5-Year Repair or Replace Warranty to back it up!  There are many reasons that make ProXR the leading relay control solution.  Let’s take a look at why ProXR controllers are unique, and why industry has chosen NCD controllers for so many years…

ProXR Reliability

The firmware we designed for ProXR series controllers is ultra-stable.  Our CPU uses hardware interrupts to manage communications while processing a wide range of background tasks, such as 16 relay timers, 16 relay flashers, data parsing, and garbage cleanup.  ProXR controllers will never “drop” commands, even in the most demanding environments.  We use a hardware watchdog timer, built into our CPU.  The watchdog timer acts as a supervisor, capable of rebooting the CPU should anything go wrong so you never loose communications.  The current CPU is more powerful, more feature packed, and more stable than any other controller on the market.  ProXR controllers were designed to operate non-stop 24/7 from 0 to 85C.

ProXR Features

ProXR controllers can take control of relays in ways you may have never imagined.  Of course you can turn relays on, or off, or toggle the current state of the relays.  It’s also easy to read the status of individual relays, relay banks, or all relays on the controller.  These are basic functions every relay controller should support.  ProXR relay controllers have many features you may not expect.  For instance, ProXR controllers support 16 timers that run in the background.  Each timer can activate a relay for up to 255 Hours, 255 Minutes, and 255 seconds when activated.  Activate 16 security lights using the timers and watch them all turn off at different times.  ProXR controllers also support 16 flashers, allowing up to 16 relays to be automatically cycle on and off in the background until the flasher is canceled.  Relay grouping commands allow ProXR controllers to simulate large expensive relays using low-cost relays.  Grouping commands are used to activate a master relay plus a few of it’s neighbors simultaneously, allowing simulation of DPDT, 3PDT, 4PDT, 5PDT, 6PDT, 7PDT, and 8PDT relays using a low-cost 8-Channel SPDT relay controller.

Automatic and Manual Relay Refreshing

By default, ProXR controllers automatically update the status of relays every time you send a command.  This feature may be enable or disabled.  When disable, users have the ability to configure the relay memory without actually switching relays.  Once all the memory is configured, simply send the Relay Refresh command and all relays will refresh simultaneously.  This is particularly useful in applications that may require you to configure the on/off state of each relay and switch all relays at the exact same time.  ProXR will remember your refresh settings every time it powers up.  And while we are on the subject of power-up, ProXR relay controllers do not click when power is first applied.  This alone is one of the biggest reasons industry has chosen ProXR over the competition.

XR Expansion Port

ProXR relay controllers are equipped with a XR Relay Expansion Port.  The XR Port allows you to add more relays to your controller as your needs expands.  Combine mechanical and solid-state relay expansion controllers in any combination to accomplish your automation requirements.  We manufacture SPST, SPDT, and DPDT expansion solutions, available in 4, 8, 16, 24, and 32 channel versions.  ProXR relay controllers support up to 256 relays in firmware; however, expanding over 128 relays may not be possible if the cable length is too long.

XR Expansion Controller

Why Industry Uses ProXR

There’s a lot of little things we did to make ProXR special.  We created Base Station Software so you can learn to use ProXR controllers using a Windows 8 or 10 PC.  Base Station supports all communication technologies and teaches you what bytes to send to your controller so you don’t have to hunt down the manual every time you want to use a new function.  Simply copy and paste the communication bytes from the Base Station User Interface into your favorite programming language.  Base Station will demonstrate the engineering behind ProXR series controllers, but if you want a preview, just take a look at the ProXR Quick Start Guide in the Resources section.  On-line videos walk you through all the major features.  ProXR controllers have a 5 year warranty and a operational life expectancy exceeding 10 years.  We built ProXR controllers to last.  We are committed to up-gradable hardware, not disposable hardware.  We use the best relays, the best communication technologies, and we have the best support in the industry.  We can help you with all of your relay control needs, no matter how complex!

Base Station Software

Base Station Software was designed to help you learn the ProXR command set.  Explore ProXR features using our Graphical User Interface.  Watch data bytes flow to and from the board, so you easily understand the command execution process.  There is no faster or easier way to learn how to automate than Base Station, as it was designed to work  with our complete array of communication modules, including Wireless, Ethernet, USB, RS-232, and many more.  You only need a Windows 8 or 10 Computer to Run Base Station.  Base Station was written in Visual Studio, and we even provide the source code to help you on your way! Learn More about Base Station Software Here.

Base Station Software
Base Station Software Controlling NCD Relay Controllers

Learn More about ProXR Series Controllers

Base Station helps you learn how to use ProXR Series relay controllers.  In this video, we will cover some of the most commonly used features.

Download Base Station

Download the Latest Version of Base Station and Source Code for Visual Studio.

ProXR Quick Start Guide

Online Manual for ProXR and ProXR Lite Series Controllers

Good to Know!

NCD ProXR Series Controllers have been in production for many years and have amassed a large user base since their initial release in the early 2000s. Due to the large client base, we have no plans to discontinue this line of products. In many cases, we are upgrading these devices to make them compatible with automated assembly processes along with improved driver and power electronics capable of supporting many communication technology changes well into the future. Rest assured, ProXR will continue to be a stable part of our product line for many years to come. ProXR series controllers manufactured with a Black circuit board have been migrated to automated assembly and are considered to be the final iteration of this product. These devices can be manufactured in high volumes in a much shorter period of time.

LabVIEW Relay Control

LabVIEW Relay Control
ProXR Analog to Digital Inputs are used to Read External Sensors or Manually Control On-Board Relays

NCD supports integration of NCD relay controllers using LabVIEW.  We have included samples and drivers for basic and advanced operation which cover most functions including Relay Timers.  We have posted several tutorials on this topic here.

UXP Universal Expansion Port

This controller is equipped with a on-board UXP Universal Expansion port.  The UXP port allows users to connect expansion controllers to this device, greatly enhancing the hardware features of this controller.  There are essentially 3 types of expansions that may be connected to ProXR UXP series controllers.  While it is not possible to mix expansion modules, multiple expansions of the same type are supported by UXP series controllers.

Contact Closure Input UXP Expansions

Connect buttons, switches, magnetic door sensors, pressure switches, current detection switches and much more to the contact closure input UXP expansion.  Expansion boards are available in 16, 32, and 48-Channel versions.  Mix and match any version up to a total of 2,048 contact closure inputs to your UXP series series relay controller.  Contact Closure inputs are queried in your software, simply ask the controller for on/off status of any input bank (a bank represents 8 contact closure inputs), and the controller returns a byte, indicating the on/off status of 8 inputs at a time. Click on the photos below to learn more about each of the Contact Closure Expansions (links open in a new window).

16-Channel Potentiometer Output UXP Expansion

Connect this 16-Channel potentiometer output expansion to your UXP ProXR controller and take control of 16 digital potentiometers at 8-bit resolution per channel.  Choose between 10K, 50K, or 100K potentiometers.  Mix and match potentiometer expansions up to a total of 256 potentiometer outputs.  Digital potentiometers are capable providing a resistance output for each channel within the 0-5VDC voltage range.  Potentiometer outputs are capable of safely handling up to 1ma of current per channel.

16-Channel 12-Bit Analog to Digital UXP Expansion

The 16-Channel 12-Bit ADC expansion module allows users to connect 16 analog sensors from 0 to 5VDC to the UXP expansion port for accurate measurement.  With 12-Bit resolution, analog voltages are converted into integer values from 0 to 4095.  Up to 3 of these expansions may be connected to a single UXP Expansion port, allowing up to 48 Channels of analog sensors to connect to your ProXR relay controller.

ProXR Communication Options

We take communications seriously, as we believe in a modular communications and firmware that properly supports scalability into future interface technologies.  ProXR controllers support API communications, which effectively wrap every command with a header, payload, and checksum to ensure reliability.  NCD API commands increase processing speed because no serial timeout is required prior to command processing.  NCD API commands increase reliability, as only a proper checksum will authenticate a command and allow it to process.  When we first implemented API, internet communications via a TCP/IP socket could be realized because the timing problems of internet communications were eliminated.  While API is optional, it is strongly advised.  Our Base Station software uses API communications, so it’s possible to control a ProXR controller over the internet after configuring port forwarding on your router.

ProXR series controllers are the world’s most adaptable controllers, capable of communicating with a wide variety of communication options.  Pick any of your favorite communication technologies: Bluetooth, USB, WiFi, Ethernet, Key Fob, RS-485 or RS-232. ProXR easily adapts to the communication technologies you need most.  We are committed to modular communications, so your ProXR series controllers can easily be retrofitted for other applications as your needs change.  ProXR controllers are never obsolete, as we are actively releasing new communication technologies that greatly enhance the connectivity of our ProXR series controllers.


Communication Module Options

ZRS RS-232 Serial Module

RS-232 Serial Communications Module

NCD RS-232 Serial Communication modules make it easy to integrate the worlds most prolific communication standard.  Easily interface to desktop PCs and laptops for easy control via standard serial commands.  Most NCD devices typically default to 115.2K Baud; however, older low-cost devices implement 9600 baud data rate as the predominate standard. Learn more about our RS-232 communications module here.

RS485 Module

RS-485 Serial Communications Module

Our RS-485 Serial Communications Module makes it easy to network up to 256 NCD devices together at distances up to 4,000 feet.  Each RS-485 node includes 3 screw-terminals for a 3-wire connection to the RS-485 master. Learn More about our RS-485 Communications module here.

ZUSB USB Module Side Entry

USB Communications Module

Our USB interface module makes it easy to control our devices using the USB port.  Simply plug into any available USB port and start controlling our devices using standard serial commands.  NCD USB Interface modules feature genuine FTDI USB to Serial Converter Chips, the very best in the industry.  Learn more about our USB Communications module here.

Ethernet Communications Module

Ethernet TCP/IP Communications Module

Control NCD devices using standard Ethernet TCP/IP communications.  Simply open a socket and send and receive TCP/IP data to control our devices.  Our Ethernet TCP/IP Communication modules feature our 3rd Generation Ethernet to Serial communications module.  Use the integrated web page to configure settings.  Upload your own customized web page to add special features to this device.  We have included a few sample HTML files to help you get started.  Learn more about the NCD5500 Ethernet communications module here.

KFX Key Fob Remote control Module

Key Fob KFX Remote Control Module

Our KFX Key Fob Remote control Module generates serial data when a remote control button is pressed or released.  Remote control buttons can be used to send relay activation and deactivation commands when paired with a ProXR compliant relay controller.  The KFX module may also be used to send serial commands to just about any NCD device with a compatible interface module connector.  A USB Configuration adapter is required to configure serial communications.  Learn more about the KFX Module here.

Large Key Fob Remotes Provide Remote Operation up to 700 feet away Line of Sight.  Small Key Fobs are available that offer 1 to 5 Buttons with up to 200 Foot Range Line of Sight.  Up to 40 Key Fobs may be securely paired to a single KFX Module with each remote triggering identical functions.  Click on the Key Fobs to learn more about each remote or click here to see all KFX Related Accessories.

All links will open in a new window.

WiFi Bluetooth USB 3 in 1 Module with MQTT Support

WiFi Bluetooth USB 3 in 1 Module with MQTT Support

Control NCD devices using standard WiFi TCP/IP communications or use the integrated Bluetooth for simple wireless computer to device interface using a wireless virtual COM port.  Use the USB port for control over a virtual COM port for easy connectivity.  This is a low-cost solution that lets you try different solutions with easy setup using a integrated Web Page User Interface for all Configuration settings.  Connect to a MQTT Server over WiFi for remote operation over the internet.  Learn More about our WiFi TCP/IP Communications module here.

Bluetooth

Using the Bluetooth SPP Profile, this device will connect to your PC using Bluetooth, Appearing as a Virtual COM Port. Communicate with this Device up to 200 Feet away!

WiFi

Use the Integrated Web Page to Configure Vital Settings and Use TCP Communications to Communicate to the Device using Simple Byte Packets. A integrated Relay Control Web Page is Available for Select NCD Relay Controllers.

USB

Using the USB interface, this Device will Plug into your PC, MAC, or Linux system and install a Virtual COM Port Driver

MQTT and Amazon AWS Connectivity

Connect Directly to MQTT Servers including Amazon AWS and communicate with this device from anywhere in the world.  Subscribe to a Topic that contains control bytes to control the connected device.  Response bytes from the connected device will be Published to the Cloud.

TCP Communications and UDP

This Communications Module sends UDP Broadcasts to help locate the IP address of the WiFi module on your Network.  Once discovered, simply open port 2101 and send and receive bytes of data to control the connected device and read responses over a WiFi network.

802.15.4 Module Wireless

Long Range Wireless Industrial Mesh

Long-Range Wireless Mesh networking is our favorite of all wireless communication technologies.  This is the ONLY communications technology NCD recommends on the factory floor, operating at a safe 900MHz.  Mesh technology will hop data from one location to another to reach its intended destination, users do not need to do anything other than make sure wireless modules stay within hopping range of each other.  We use the Digi 900HP-S3B module in many of our products, as this is the best industry has to offer.  With a 2 mile range between modules and up to 8 hops, it is possible to cover 16 miles of wireless territory using this technology.  Using high-gain antennas, this module is capable of communicating to a remote module up to 28 miles away.  Please note that data hopping only works between live devices.  Data will not hop between sleeping sensors.  Data will hop from sensors to gateways and modems.  Data will also hop between gateways and modems.  Learn more about our long range wireless module here.

Associated Part Numbers

This product may have been previously manufactured using a part number shown below:

ZUXPSR165PROXR_PLUGGABLE_802154 ZUXPSR165PROXR_802154 ZUXPSR1610PROXR_802154 ZUXPSR1610PROXR_PLUGGABLE_802154 ZUXPSR165PROXR_PLUGGABLE_XSC ZUXPSR165PROXR_XSC ZUXPSR1610PROXR_XSC ZUXPSR1610PROXR_PLUGGABLE_XSC ZUXPSR165PROXR_PLUGGABLE_BLUETOOTH ZUXPSR165PROXR_BLUETOOTH ZUXPSR1610PROXR_BLUETOOTH ZUXPSR1610PROXR_PLUGGABLE_BLUETOOTH ZUXPSR165PROXR_PLUGGABLE_ZBT ZUXPSR165PROXR_ZBT ZUXPSR1610PROXR_ZBT ZUXPSR1610PROXR_PLUGGABLE_ZBT ZUXPSR165PROXR_PLUGGABLE_ETHERNET ZUXPSR165PROXR_ETHERNET ZUXPSR1610PROXR_ETHERNET ZUXPSR1610PROXR_PLUGGABLE_ETHERNET ZUXPSR165PROXR_PLUGGABLE_ZETH-ME ZUXPSR165PROXR_ZETH-ME ZUXPSR1610PROXR_ZETH-ME ZUXPSR1610PROXR_PLUGGABLE_ZETH-ME ZUXPSR165PROXR_PLUGGABLE_WEB-I ZUXPSR165PROXR_WEB-I ZUXPSR1610PROXR_WEB-I ZUXPSR1610PROXR_PLUGGABLE_WEB-I ZUXPSR165PROXR_PLUGGABLE_ZETH-NET ZUXPSR165PROXR_ZETH-NET ZUXPSR1610PROXR_ZETH-NET ZUXPSR1610PROXR_PLUGGABLE_ZETH-NET ZUXPSR165PROXR_PLUGGABLE_KFX ZUXPSR165PROXR_KFX ZUXPSR1610PROXR_KFX ZUXPSR1610PROXR_PLUGGABLE_KFX ZUXPSR165PROXR_PLUGGABLE_KEYFOB ZUXPSR165PROXR_KEYFOB ZUXPSR1610PROXR_KEYFOB ZUXPSR1610PROXR_PLUGGABLE_KEYFOB ZUXPSR165PROXR_PLUGGABLE_SERIAL ZUXPSR165PROXR_SERIAL ZUXPSR1610PROXR_SERIAL ZUXPSR1610PROXR_PLUGGABLE_SERIAL ZUXPSR165PROXR_PLUGGABLE_ZRS ZUXPSR165PROXR_ZRS ZUXPSR1610PROXR_ZRS ZUXPSR1610PROXR_PLUGGABLE_ZRS ZUXPSR165PROXR_PLUGGABLE_ZUSB ZUXPSR165PROXR_ZUSB ZUXPSR1610PROXR_ZUSB ZUXPSR1610PROXR_PLUGGABLE_ZUSB ZUXPSR165PROXR_PLUGGABLE_USB ZUXPSR165PROXR_USB ZUXPSR1610PROXR_USB ZUXPSR1610PROXR_PLUGGABLE_USB ZUXPSR165PROXR_PLUGGABLE_WIFI ZUXPSR165PROXR_WIFI ZUXPSR1610PROXR_WIFI ZUXPSR1610PROXR_PLUGGABLE_WIFI ZUXPSR165PROXR_PLUGGABLE_ZIGBEE ZUXPSR165PROXR_ZIGBEE ZUXPSR1610PROXR_ZIGBEE ZUXPSR1610PROXR_PLUGGABLE_ZIGBEE ZUXPSR165PROXR_PLUGGABLE_ZBMESH ZUXPSR165PROXR_ZBMESH ZUXPSR1610PROXR_ZBMESH ZUXPSR1610PROXR_PLUGGABLE_ZBMESH
Note: Some products may not display associated part numbers. While we try to keep the form and function as close to the original as possible, there are times when slight changes are required. Please contact us if you have any concerns about cross-compatibility.

Relay Options


10a_spdt_relay

10-Amp SPDT Signal Relay Option

This controller is available with a 10-Amp relay option, allowing control of higher-power loads up to an absolute maximum of 240VAC at 10 Amps. Ideal for general purpose switching applications, this relays is focused on power-switching, and should never be used for low-power signals due to a higher On resistance of up to 150 Ohms when relay contacts are new (contact resistance drops to less than 1 Ohm after break-in period). The 10-Amp relay is of the SPDT variety, which provides Common (C), Normally Open (NO), and Normally Closed (NC) connections. Common is connected to NC when the relay is off. Common disconnects from NC and connects to NO when the relay is activated.  All connections are made via screw terminals, capable of accepting up to 12 AWG wire. Review Datasheet

5a_SPDT_relay

5-Amp SPDT Signal Relay Option

This controller is available with a 5-Amp relay option, allowing control of higher-power loads up to an absolute maximum of 240VAC at 5 Amps. Ideal for general purpose switching applications, this relays is focused on power-switching, and should never be used for low-power signals due to a higher On resistance of up to 150 Ohms when relay contacts are new (contact resistance drops to less than 1 Ohm after break-in period). The 5-Amp relay is of the SPDT variety, which provides Common (C), Normally Open (NO), and Normally Closed (NC) connections. Common is connected to NC when the relay is off. Common disconnects from NC and connects to NO when the relay is activated.  All connections are made via screw terminals, capable of accepting up to 12 AWG wire. Review Datasheet

NCD will be closed Monday December 6th and possibly the 7th due to weather conditions. Orders placed during this time will be processed the next business day. Dismiss