Industrial IoT Wireless Predictive Maintenance Sensor
- Industrial Grade IoT Wireless Predictive Maintenance Sensor
- NRND Replacement PR55-61PM
- AC Current Range up to 100A RMS Measurement
- 3-axis Vibration Sensor with RMS, MAX and MIN
- Calculates g Vibration Data Across ±16g Range with Low Pass Filter
- Vibration Frequency Range (Bandwidth) up to 408 Hz Samples up to 952Hz
- High Grade K type thermocouple Connector and Probe
- Thermocouple Rating of 260°C (500°F) with ±2.2°C Accuracy
- Ideal Sensor for Machine Health Monitoring
- Wall-Mounted or Magnet Mounted IP65 Rated Enclosure
- 2 Mile Line-of-Sight Range with On-Board Antenna
- Superior LOS Range of up to 28 Miles with High-Gain Antennas
- Interface to Raspberry Pi, Microsoft® Azure®, Losant, and More
- Send IoT Predictive Maintenance Data to Amazon AWS and Temboo
- Example Software for Visual Studio and LabVIEW®
- Wireless Mesh Networking using DigiMesh®
- Open Communication Protocol for Easy Software Integration
- Power-Efficient Sleep Mode, Up to 10 Year Battery Life
- User Configurable Sleep Duration
- Validates and Retries Lost Communication Packets
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Long Range Wireless Sensors
Our long range wireless enterprise series sensors are an easy to use and reliable start to any data aggregation application. This video will demonstrate how they work, what they do, and how to use them.
Industrial IoT Wireless Predictive Maintenance Sensor
Introducing NCD’s Long Range Industrial IoT Wireless Predictive Maintenance Sensor, boasting up to a 2 Mile range using a wireless mesh networking architecture. This IoT Wireless Predictive Maintenance Sensor consists of 4 of our most popular sensors in a single package to help control costs in most predictive maintenance applications. This sensor includes a Vibration Sensor, Thermocouple, 100 Amp AC Split Core Current Sensor, and Ambient Air Temperature Sensor. This IoT Wireless Predictive Maintenance Sensor Samples vibration, RMS current and temperature data and sends after a fixed user-designed interval over the wireless network. This device comes with a 1.25 meter long split core current sensor, 1 Meter Long Vibration Probe (which also measure air temperature) and 1 Meter Long thermocouple probe which makes installation easy.
3-Axis Vibration Sensor Characteristics — During Power-Up, this vibration sensor learns “normal” base-line vibration from the monitored device. This base-line vibration is subtracted from regular sampled vibration readings to improve relevant vibration data. Ideally, the monitored device should be off while the sensor is learning. Once the sensor stabilizes and starts sending data, the device/machinery being monitored can be powered on. This Industrial IoT wireless vibration sensor samples 3-axis of Vibration data for 500ms and then calculates RMS, Maximum, and Minimum vibration readings. This sensor combines these data with temperature data in a data packet, and transmits the result to modems and gateways within wireless range. Once transmission is complete, the vibration sensor goes back to sleep, thus minimizing power consumption.
Thermocouple Sensor Characteristics — Long Range Industrial IoT Wireless Predictive Maintenance Sensor is capable of measuring extreme high and low temperatures. This wireless thermocouple includes one 5SRTC-TT-K-24-36 K-Type thermocouple probe from Omega.com with a 1m, 24 AWG connection cable, rated for temperature measurement applications up to 260°C (500°F) with an accuracy of ±2.2°C. This wireless thermocouple device comes with K-Type connector, which can be used to connect higher temperature range thermocouple if needed. This sensor has in built hot and cold junction to provide highly accurate readings. This wireless IoT sensor is an ideal product for high temperature measurements, industrial boiler temperature measurements, liquid temperature measurement, and temperature monitoring of food storage units.
Powered by just 4 AA batteries and an operational lifetime of 500,000 wireless transmissions, a 10 years battery life can be expected depending on environmental conditions and the data transmission interval.
Industrial IoT Wireless Predictive Maintenance Sensor Applications:
- Industrial Current Monitoring
- Pump, Motor,Generators Electrical Behavior Analysis
- Future Fail Detection In Machines
- Ideal Component for Predictive Maintenance
- Handheld Current monitoring equipment
- Key component of predictive maintenance
- Predictive Maintenance Data To Cloud Like AWS/Azure
Read more about for Current Sensors
- Real-World Applications Using the Wireless Current Sensors
- Machine Uptime Monitoring With the Wireless Current Sensors
- Optimizing Equipment Performance and Energy Management Using Current Monitoring System
- WiFi MQTT Current Monitor Sensor User Guide
- WiFi AC Current Monitor User Guide for use with +More App
We take IoT security very seriously, which is why we encrypt every IoT sensor, gateway, modem, and device in the NCD Enterprise product line. Encryption is much easier to manage than you might expect, as the encryption does not get in the way of using the device. We include a standard 128-Bit AES Encryption key with every device or we can help you integrate a new encryption key into all of your devices. All hardware devices must use the same encryption key. Once the keys are set, the hardware manages the rest for you, 100% in the background.
Wireless Range and Protocol
NCD long-range wireless IoT sensors use the DigiMesh® protocol from Digi.com. DigiMesh® was designed by THE industrial leader in secure wireless communications for industrial applications. DigiMesh® automatically hops data from gateway to gateway until it arrives at the desired destination. NCD IoT sensors are capable of a 2-Mile line-of-site communication distance with the included antennas and up to 28-mile range when using high-gain antennas.
Your IoT Sensor Data Belongs to You!
Your data belongs to YOU and it’s up to you to decide where you want your IoT sensor data to arrive. Don’t be bogged down by the limitations of proprietary cloud solutions, post the data where you need it most. We offer an open communications protocol so you can integrate NCD wireless transmitters into your own software. This allows integration of NCD IoT sensors into any control system or gateway you could ever imagine. Send data to a PC, Mac, or Linux computer, or a Raspberry Pi using NCD modems. Send data to popular cloud platforms such as Microsoft® Azure® IoT, Losant, and MQTT using NCD Micro Gateways. We can also help get data from NCD wireless IoT sensors to embedded platforms such as Arduino. We also offer sample code for Microsoft® Visual Studio, Node-RED, LabVIEW®, and Python. Our documentation fully breaks down the packet structure, so integration into other languages is possible. We may even be able to help, so please feel free to contact us if you are working with a platform not mentioned here.
The long range, price, accuracy, battery life and security features of NCD Long Range Industrial IoT Wireless Predictive Maintenance Sensor makes it an affordable choice which exceeds the requirements for most of the industrial as well as consumer market applications.
Note: To measure the low current (below 1.5 Amps) pass the wire through the sensor 5 times and divide the current readings by 5.
This device sends data periodically, based on user-preset timing intervals.
Sensor Data Overview
NCD IoT Sensors send a lot more than just sensor data. For instance, a unique serial number is sent so you can always identify a particular sensor on the network. A Node ID is also included, which a single byte of data that you can use for anything, such as the floor of a building or to help identify which group a sensor belongs to. Also included in the data packet is a firmware version, battery level, and sensor type. This allows your software to positively identify and manage the health of NCD IoT wireless sensors. While signal strength data is also available, it is handled in a different way, and is not included in the sensor data packet (but rest assured, signal strength data for each sensor is available). Please see the Resources tab to see detailed information on the data structure of this device.
How long Will the Batteries really Last?
Most NCD IoT Sensors are rated for 300,000 to 500,000 transmissions until the batteries become so weak they are unreliable. You could spread these transmissions out over a 10 year period and send 50,000 transmissions per year. This would allow up to 136 transmissions per day, or about 5 transmissions per hour (for a 500K sensor, or 3 per hour for 300K sensor). If you only need the batteries to last 3 years, you could send 166,666 transmissions per year, or about 456 transmissions per day (about 19 transmissions per hour for a 500K sensor). As you can see, battery life is really up to you. By altering advanced settings in the NCD IoT sensor, you have control over longevity. Please note the 500,000 transmission rating is for premium alkaline batteries. NCD ships all sensors with premium Lithium batteries, which include a ultra-wide temperature range that typically lasts in excess of 600,000 transmissions for some sensor types. These batteries weigh less than half of alkalines, and they work in the freezer! A word of caution though, putting a sensor in configuration mode will drain the batteries very quickly. It’s important to configure your sensors and exit configuration mode as soon as possible or use a external power supply during configuration (if supported by the sensor). The table below indicates how many Transmissions Per Hour (TPH) your can expect from different sensors over a lifespan of up to 10 years.
|Battery Life:||3 Months||6 Months||1 Year||2 Years||3 Years||5 Years||10 Years|
|300K Sensor||136 TPH||68 TPH||34 TPH||17 TPH||11 TPH||6 TPH||3 TPH|
|400K Sensor||180 TPH||90 TPH||45 TPH||22 TPH||15 TPH||9 TPH||4 TPH|
|500K Sensor||228 TPH||114 TPH||57 TPH||28 TPH||19 TPH||11 TPH||5 TPH|
|600K Sensor||272 TPH||136 TPH||68 TPH||34 TPH||22 TPH||13 TPH||6 TPH|
TPH = Transmissions per Hour
How Do I Change Settings and Examine Raw Sensor Data?
Using our long-range USB wireless modem, users can expect easy operation over a virtual COM port at 115.2K baud. Simply open the virtual COM port of the USB modem and watch data stream in. Optionally, we offer a Wireless receiver that operates over Ethernet. Data from NCD sensors will appear over TCP/IP on port 2101. Simply open a TCP/IP socket, port 2101, to the IP address of the Ethernet modem and see your data stream in to your local area network. We have developed LabVIEW® software for each sensor to change advance sensor settings using both Ethernet and USB modems. Alpha Station also allows display of sensor readings as well as limited configuration (this feature is still in development). Of course gateways are also available for sending data to popular cloud platforms such as Amazon® AWS® IoT, Microsoft® Azure® IoT, and Losant (more information below). We take software samples seriously, so be sure to to check out the “Resources” tab to see code samples for Raspberry Pi, Visual Studio, LabVIEW®, Arduino, Python, and more.
What Frequency Do I Need?
Range and Frequency of NCD Wireless Sensors
During purchase, you will see three frequency options. Not all options are legal for use in all areas, so it’s important to make the right selection during purchase. We will build your product and accessories based on the options chosen. Here, we will explain these options in much greater detail, but please check your local laws BEFORE purchase.
900MHz for North America (U.S., Canada, and Mexico)
If you are located in North America, the 900MHz Option will provide the longest range currently supported with the best penetration through walls, buildings, industrial equipment, and trees. This option is also the best choice for long range applications.
900MHz Wireless Sensor Range
The official Line of Sight rating for this option is 2 Miles with included antennas or 28 Miles with high-gain antennas. These distances are characterized for direct line of sight applications with no obstructions. Real-world range will vary greatly depending on surrounding buildings, trees, and other objects that may cause reflections or interfere with the transmission. 900MHz has excellent RF penetration characteristics, and we have successfully completed installations in excess of of a half mile on a automotive factory floor with active robots in between. We have also seen excellent penetration in mild radioactive installations making this a possible candidate for use in nuclear energy applications.
We suggest contacting Digi.com for a high-gain antenna recommendation if required. Please check your local laws before choosing this option.
868MHz for Europe Only
If you are located in Europe, the 868MHz Option is the longest range choice available at this time. This option offers better penetration through walls, buildings, trees, and industrial equipment than 2.4GHz. The official line of site rating for this option is 14.5km using 2.1dBi antennas. Please check your local laws before choosing this option.
2.4Ghz for Worldwide Use
The 2.4GHz option should be chosen if 900MHz and 868MHz are not legal for use in your country. This option is now certified for use worldwide, including Europe, United States, Japan, Australia, Brazil, and South Korea. Please check your local laws before choosing this option just in case 2.4GHz is not legal in your area.
If you are unsure of which sensor option to choose, please contact us. We may be able to help determine which sensors are legal for use in your area.
Where do I send my IoT Sensor Data?
Your Sensors…Your Data…
NCD IoT Sensor Data can be sent anywhere with NO FEES OR HIDDEN COSTS, NOT NOW, NOT EVER! NCD IoT Sensors always provide an open protocol, so you are not tied to any cloud platform. You own your data, so you can do whatever you want with it, no subscriptions, no service contracts, and you can integrate NCD sensors into any software, embedded system, or cloud platform of your own free choice.
Send IoT Sensor Data Anywhere. Send IoT Sensor Data EVERYWHERE!
Whether you need IoT sensor data on a desktop computer, an IoT cloud platform, or an embedded platform, we have you covered. NCD IoT sensors broadcast data, so data handling is very easy, expandable, and versatile. Send IoT sensor data to Gateways when you want to talk directly to IoT cloud platforms. Send IoT Sensor data to Modems when you want to talk to local computers. Of course you can always send data to both gateways and modems simultaneously, so you always have access to your sensor data locally and remotely. Use multiple Gateways when you need data redundancy or if you need to send sensor data to multiple IoT cloud platforms.
Organize Your IoT Sensors for Large Installations
IoT Sensor Clusters are also possible. You can build a cluster of IoT sensors on every floor of a high-rise building, sending data to gateways and modems on each floor. Clustering makes it possible to keep your IoT sensor data separated for easier management. Each Gateway and Modem can be configured to listen to a different cluster of IoT sensors. Because NCD devices support thousands of clusters, expanding your IoT sensor network is virtually limitless.
Modem or Gateway?
- Gateways are used to translate data from sensors into human-readable values and post the results on common cloud platforms such as AWS, Azure, Losant, and MQTT using Wi-Fi for communications.
- Modems on the other hand are used to transfer raw sensor data byte values into different communication formats such as Wi-Fi, Bluetooth, USB, RS-485 and RS-232.
- IoT Edge Computers are small computers that may be programmed to communicate to any cloud platform. NCD IoT Edge Computers run Node-RED and require experience working with this platform. This solution is best for industrial customers with complex installation requirements. This solution also supports cellular and ethernet connectivity. Note: Plugging a USB Modem into a standard computer running Node-RED is roughly a hardware equivalent solution (with the exception of cellular connectivity).
- Mixing Modems and Gateways. NCD IoT Sensors broadcast data, which can be picked up by multiple Modems, Gateways, and IoT Edge Computers. You can have as may modems and gateways as your application requires, you are not limited to choosing a single IoT endpoint solution.
Send IoT Sensor Data to AWS® IoT
Collect IoT Sensor Data up to Two Miles Away and send your data to AWS® IoT using the NCD Micro Gateway for AWS. Leverage the power of the AWS® IoT to connect to the complete ecosystem of NCD IoT Wireless Sensors. The NCD Micro Gateway for AWS® automatically provisions the gateway on the AWS® Cloud and registers all IoT sensors as children of the gateway. Watch IoT Sensor data arrive on the AWS® cloud with minimal setup time.
Setup could not be easier. The NCD Micro Gateway uses SoftAP and includes embedded web pages for configuration. Simply connect your Wi-Fi capable computer to the NCD Micro Gateway Access Point and the Configuration Pages will appear. All you need are AWS® connection credentials and a Wi-Fi network with internet connectivity.
Send IoT Sensor Data to Microsoft® Azure® IoT
Collect IoT Sensor Data up to Two Miles Away and send your data to Microsoft® Azure® using the NCD Micro Gateway for Connection to Azure.
The Micro Gateway for Microsoft® Azure® reports all incoming IoT sensor telemetry as real-world values to Microsoft® Azure® through the connected Device Twin, and/or Device to Cloud Messages.
Setup could not be easier. The NCD Micro Gateway uses SoftAP and includes embedded web pages for configuration. Simply connect your Wi-Fi capable computer to the NCD Micro Gateway Access Point and the Configuration Pages will appear. All you need is an Azure® Device Connection String to register this device to your Azure® account and a Wi-Fi network with internet connectivity.
Send IoT Sensor Data to your MQTT Broker
Collect IoT Sensor Data up to Two Miles Away and send your data to your own MQTT broker using the NCD Micro Gateway for MQTT. Build your own cloud using the complete ecosystem of NCD IoT Wireless Sensors. The NCD Micro Gateway for MQTT sends JSON strings in human-readable values for easy integration into your own dedicated cloud applications. Build your own MQTT Broker or use Ubidots for displaying tiles of NCD IoT Sensor Data in just a few minutes!
Setup could not be easier. The NCD Micro Gateway uses SoftAP and includes embedded web pages for configuration. Simply connect your Wi-Fi capable computer to the NCD Micro Gateway Access Point and the Configuration Pages will appear. All you need are MQTT credentials and a Wi-Fi network with internet connectivity.
Send IoT Sensor Data to Ubidots using MQTT!
Send IoT Sensor Data to Losant
Collect IoT Sensor Data up to Two Miles Away and send your data to Losant using the NCD Micro Gateway. Leverage the power of the Losant Flow Builder to build a stunning dashboard that displays graphs of sensor telemetry over time.
The NCD Micro Gateway for Losant automatically provisions the gateway on the Losant Cloud and registers all IoT sensors as children of the gateway. Watch IoT Sensor data arrive on the Losant cloud with minimal setup time.
Setup could not be easier. The NCD Micro Gateway uses SoftAP and includes embedded web pages for configuration. Simply connect your Wi-Fi capable computer to the NCD Micro Gateway Access Point and the Configuration Pages will appear. All you need are Losant connection credentials (Application ID and Application Token) and a Wi-Fi network with internet connectivity.
Losant is an Official Partner of National Control Devices, Learn More about Losant Here.
IoT Edge Computer with LTE Cellular Wi-Fi and Ethernet
You’ve been asking for Cellular/Ethernet Solution and we’ve been listening! Pre-loaded with Node-RED and NCD Wireless Sensor Libraries help you get your sensor data connected to a cellular network or connect to Wi-Fi and Ethernet with unprecedented flexibility. This is a perfect solution for developers who are experienced with Node-RED and need the hardware to help get NCD sensors connected for complex integration tasks. Requires experience with Node-RED.
Using Modems with NCD IoT Sensors
Modems are ideal for communicating to localized computers, servers, and embedded systems. The main purpose of a modem is to convert data from Wireless Sensors and endNode controllers into standard hardware communication formats such as USB Virtual COM Port, Bluetooth Virtual COM Port, Wi-Fi TCP, Ethernet TCP, RS-232, and RS-485. Multiple modems may be used simultaneously, so you are not limited to making a single choice. Add more modems as needed to cover larger areas or explore other communication technologies. Both Modems and Gateways offer long range wireless communications up to 2-Miles line-of-sight. Modems and Gateways may also be used in a Wireless Mesh network to “Hop” data across the wireless network to cover longer distances. Both Modems and Gateways may be grouped into separate networks on each floor of a high-rise building without interference between floors.
Send IoT Sensor Data to Visual Studio
We Developed Alpha Station using Visual Studio to demonstrate how IoT sensor data can be received and converted to real-world values. Alpha Station allows you to view and set basic configuration settings of remote sensors up to 2 miles away. Alpha Station supports our Wireless USB Modem, our Mega Modem, and our Wireless Ethernet Modem. The source code and run-time application is available for download on our web site at https://ncd.io/alpha.
Send IoT Sensor Data to Node-RED
We Developed a complete set of Drivers for Node-RED, so you can build your own flows and dashboards to help get you connected. Send NCD IoT sensor data to Node-RED and use flows to build logic operations to send alerts or turn things on or off. Combining Node-RED with NCD IoT sensors gives you limitless power to monitor, control, and visualize data locally and remotely.
The Node-RED Flow Builder is powerful, allowing you to build complex graphs and dashboards in minutes. Node-RED may also be used for advanced Gateway applications. Send data to your favorite IoT Cloud service such as MQTT, Losant, Microsoft® Azure®, or AWS®. Since Node-RED runs on a local computer, a USB, RS-232, Ethernet or Mega Modem is required.
NCD Node-RED Libraries are always expanding, you can read about how to integrate our sensor into Node-RED Here.
Send IoT Sensor Data to LabVIEW®
Configure & Test IoT Sensors with LabVIEW®
We Developed a complete set of tutorials for working with NCD IoT Sensors using LabVIEW®. Use LabVIEW® to configure advanced sensor settings or to graph incoming sensor data. Monitor the battery level of remote sensors and watch sensor data flow over time. We will be adding source code for LabVIEW® in the future, but for now, please contact us if you have a urgent need for source code. Since LabVIEW® runs on a local computer, a USB, RS-232, Ethernet or Mega Modem is required.
Using our LabView software, data logging from a single sensor is also possible. Simply run the software and watch the graph fill with data over time. Export the data into comma delimited tables for use in Excel or into other data analysis tools. Logging data from multiple sensors simultaneously is not supported at this time in our software, but can be accomplished using Losant or Azure web services.
Please check the “Resources” tab above for resources relevant to this product or Click Here to see all of our LabVIEW® resources.
IoT Security and Transparency Statement
All IoT Device Manufacturers should commit to IoT Security and Transparency. As a consumer, you have the right to a IoT Security and Transparency Statement BEFORE purchase, and we encourage all customers to demand this information from all IoT Manufacturers and Vendors. In an effort to be fully transparent with our customers, we will always disclose the most important security related information at the bottom of each product page for all IoT Devices. Under no circumstances does NCD use IoT devices to collect customer data, sensor readings, or other information without full disclosure. As a matter of NCD IoT Security Policy, any IoT device that collects any form of data must be disclosed in the IoT Security and Transparency Statement. Relevant Security Information pertaining to this particular device is Indicated Below:
- This Device does not directly communicate to the internet
- This Device requires a Gateway for communication to the internet
- This Device Uses 128-Bit AES Encrypted Wireless Communications (Minimum)
- This Device is Equipped with a Default AES Encryption Key Common to All NCD Wireless Sensors at the Time of Shipping
- Users Have the Ability to Change the Default AES Encryption Key
- This Device Requires Physical Access to Change the AES Encryption Key
- This Device Does Not Have the Ability to Communicate to NCD Servers
- Firmware Upgrades Require Physical Access to this Device by NCD Engineers ONLY