Retired Notice: This Sensor is Retired

This sensor is currently retired. We don’t recommend this product for new customers. Don’t worry though, we can still make it for you if it’s absolutely required, but minimum purchase quantities of 10 pieces will apply. We may need extra time to get this back into production, please click the “Help” Button in the lower right corner of the screen to contact us.  We do have alternative sensors available. The extra batteries and extended battery life in the updated version has been a great benefit to our customers. Please see the updated product below:

Industrial IoT Wireless Predictive Maintenance Sensor

Introducing NCD’s Long Range Industrial IoT Wireless Predictive Maintenance Sensor, boasting up to a 2 Mile range using a wireless mesh networking architecture.  This IoT Wireless Predictive Maintenance Sensor consists of 4 of our most popular sensors in a single package to help control costs in most predictive maintenance applications.  This sensor includes a Vibration Sensor, Thermocouple, 100 Amp AC Split Core Current Sensor, and Ambient Air Temperature Sensor. This IoT Wireless Predictive Maintenance Sensor Samples vibration, RMS current and temperature data and sends after a fixed user-designed interval over the wireless network. This device comes with a 1.25 meter long split core current sensor, 1 Meter Long Vibration Probe (which also measure air temperature) and 1 Meter Long thermocouple probe which makes installation easy.

3-Axis Vibration Sensor Characteristics —  During Power-Up, this vibration sensor learns “normal” base-line vibration from the monitored device.  This base-line vibration is subtracted from regular sampled vibration readings to improve relevant vibration data.  Ideally, the monitored device should be off while the sensor is learning.  Once the sensor stabilizes and starts sending data, the device/machinery being monitored can be powered on.  This Industrial IoT wireless vibration sensor samples 3-axis of Vibration data for 500ms and then calculates RMS, Maximum, and Minimum vibration readings. This sensor combines these data with temperature data in a data packet, and transmits the result to modems and gateways within wireless range.  Once transmission is complete, the vibration sensor goes back to sleep, thus minimizing power consumption.

Thermocouple  Sensor Characteristics — Long Range Industrial IoT Wireless Predictive Maintenance Sensor is capable of measuring extreme high and low temperatures.  This wireless thermocouple includes one 5SRTC-TT-K-24-36 K-Type thermocouple probe from Omega.com with a 1m, 24 AWG connection cable, rated for temperature measurement applications up to 260°C (500°F) with an accuracy of ±2.2°C. This wireless thermocouple device comes with K-Type connector, which can be used to connect higher temperature range thermocouple if needed. This sensor has in built hot and cold junction to provide highly accurate readings.  This wireless IoT sensor is an ideal product for high temperature measurements, industrial boiler temperature measurements, liquid temperature measurement, and temperature monitoring of food storage units.

Powered by just 4 AA batteries and an operational lifetime of 500,000 wireless transmissions, a 10 years battery life can be expected depending on environmental conditions and the data transmission interval.

Industrial IoT Wireless Predictive Maintenance Sensor Applications:

  • Industrial Current Monitoring
  • Pump, Motor, Generator Electrical Behavior Analysis
  • Future  Fail Detection In Machines
  • Ideal Component for Predictive Maintenance
  • Handheld Current monitoring equipment
  • Key component of predictive maintenance
  • Predictive Maintenance Data To Cloud Like AWS/Azure

Read more about for Current Sensors

The long range, price, accuracy, battery life and security features of NCD Long Range Industrial IoT Wireless Predictive Maintenance Sensor makes it an affordable choice which exceeds the requirements for most of the industrial as well as consumer market applications.

Note: To measure the low current (below 1.5 Amps) pass the wire through the sensor 5 times and divide the current readings by 5.

Transmission Interval

This device sends data periodically, based on user-preset timing intervals.

Predictive Maintenance Sensor Vibration Temperature Current Long Range Wireless IoT
Predictive Maintenance Sensor Vibration Temperature Current Long Range Wireless IoT Communications to NCD Modems using Alpha Station Software (shown).  Also supports NCD Wireless Gateways.

Extended Lead Time

This product requires extensive manufacturing and testing times. Lead times for Enterprise Series Devices is typically 7-10 business days.

Product Identification
SKU: PR55-20A
UPC:
Country of Origin:
HTS Code:

Clear
1+ Pieces
$346.95/ea
10+ Pieces
$333.07/ea
25+ Pieces
$326.13/ea
100+ Pieces
$305.32/ea

Wireless Communication OptionsChange

Please choose a wireless communications module that is legal for use in your region.  Please note: transmission range will be affected by the product options selected below.  If you are in North America, we strongly suggest the 900MHz option for best results.  If you are in Europe, the 2.4GHz and 868MHz versions are the only legal options.  The 2.4GHz option is now certified for use worldwide.  Please note the 2.4GHz version will not penetrate objects as well as the 900MHz and 868MHz versions.  If you need help choosing a wireless option, please contact us.  This option will determine how we build this product and any applicable accessories that may be displayed below.

Four Mounting MagnetsChange

Wireless Interface Options for NCD Enterprise IoT Sensors & DevicesChange

Where would you like to send your sensor data?

NCD Enterprise IoT Sensors and Devices are capable of communicating to computers and popular cloud platforms using a variety of interface technologies.  Please choose the communication interface technologies that best matches your application requirements.  You may choose more than one, as NCD Wireless Sensors are capable of sending data to multiple destinations simultaneously.  If you do not already have a receiver for your wireless sensor, you must select a sensor receiver solution below. *Note for Vibration Sensors Vibration data is a more complex data structure and is not recommended to be used with embedded devices such as the MQTT, AWS, or Azure gateways.

Antenna Extension CablesChange

Do you need to extend the Antenna? Use Any of these Antenna Extension Cables:

ThermocoupleChange

A Thermocouple is an option for this device.

High Current Sensor 1 ChannelChange

Upgrade current sensor to 200Amp or 600Amp CT. The opening diameter of the 200Amp sensor is 25mm and 600Amp is 35mm.