Made in USA
No software to install and no cloud account to create. Mount the sensor to the machine, power it on, and start streaming 3-axis vibration over your own self-healing wireless mesh.
Attach the IP67 sensor directly to a motor, pump, or gearbox, with a magnetic mount for a quick survey, or the ¼”-28 UNF thread for a permanent stud.
The hybrid D-cell and supercapacitor power source runs for years with no wiring to pull. Battery level reports with every transmission, so you always know power is healthy.
The sensor joins a self-healing wireless mesh network, with up to 2-mile line-of-sight range, relaying through repeaters to blanket coverage across the plant.
Watch RMS velocity, peak acceleration, and temperature trend in your Atrium dashboard, and let threshold alerts open a work order the moment a signature climbs.
The Atrium Gateway isn’t just a data receiver. It’s a complete industrial IoT platform with dashboards, alerts, reporting, and built-in apps. Point your vibration sensors at it, open your browser, and go.
Drag-and-drop widgets let you build custom monitoring views for any audience, from reliability engineers, maintenance planners, or plant managers. Track RMS velocity, peak acceleration, crest factor, and temperature at a glance, with auto-refresh and fullscreen mode for control-room displays.
Turn a rising vibration signature into action. When RMS velocity or temperature crosses a threshold, Atrium can send email notifications, log the event, and actuate relay outputs to open a work order or stop the machine, all without writing a single line of code.
| Rule | Metric | Condition | Status |
|---|---|---|---|
| High Vibration Alert | RMS Velocity | > 7.1 mm/s | TRIGGERED |
| Bearing Watch | Peak Accel | > 4.0 g | OK |
| Overheat Watch | Temperature | > 80 °C | OK |
| Low Battery | Battery | < 15 % | OK |
Schedule recurring reports delivered straight to stakeholders’ inboxes. Fleet summaries, machine-group roll-ups, and vibration-alert digests, all generated automatically and emailed on your chosen cadence.
| Name | Type | Format | Schedule | Last Sent | Enabled |
|---|---|---|---|---|---|
| Daily Fleet Summary | Fleet Summary | Daily at 6:00 AM | 06/29/2026 | ON | |
| Vibration Alert Digest | Alert Digest | CSV | Daily at 8:00 AM | 06/29/2026 | ON |
| Line 3 Machine Group | Machine Group | PDF+CSV | Monday at 8:00 AM | 06/29/2026 | ON |
| Weekly Vibration Roll-Up | Fleet Summary | Monday at 7:00 AM | 06/22/2026 | ON | |
| Vibration Event Export | Custom SQL Query | CSV | Daily at 11:55 PM | 06/29/2026 | ON |
Atrium ships with purpose-built industrial applications that turn raw sensor data into actionable intelligence. No coding, no configuration wizards, select an app, assign your sensors, and start getting insights immediately.
| App | Description | Status |
|---|---|---|
| Productivity Monitor | Machine uptime & utilization tracking | AVAILABLE |
| OEE Calculator | Availability × Performance × Quality scoring | COMING SOON |
| Environmental Monitor | Temperature, humidity & air quality tracking | COMING SOON |
| Energy Monitor | Power consumption tracking & cost analysis | COMING SOON |
Atrium works as a fully self-contained system, but when you need to integrate, Node-RED is built in and ready. Push vibration data to cloud platforms, databases, or custom APIs, all configured through a visual flow editor.
Industrial-grade condition monitoring, delivered wirelessly and reliably.
A 3-axis accelerometer sampling up to 25.6 kHz at ±16g captures both time-domain waveforms and overall vibration, with on-board FFT resolving the frequency detail that separates imbalance from early bearing wear.
Edge intelligence runs on the sensor, with motion-detect wake, on-board learning, and asset-runtime reporting, so you learn not just how a machine vibrates, but how long it actually runs.
The sensor samples continuously and wakes the instant vibration crosses a set threshold, capturing the event and sending it on. Machines that cycle on and off, like compressors, stay covered even when they run at odd hours.
A hybrid D-cell and supercapacitor power source delivers up to 5 years of life, with battery level reported on every transmission so you can plan replacements.
A fully sealed IP67-rated enclosure stands up to dust, washdown, and moisture on the plant floor, with magnetic and ¼”-28 UNF stud mounting to fit any machine.
Sub-gigahertz radio on the 868 / 900 MHz bands travels farther and penetrates walls and machinery far better than higher-frequency Wi-Fi or Bluetooth, so the sensor keeps reporting from deep inside the plant.
| Measurement | 3-axis vibration; time-domain + overall readings |
| Accelerometer full-scale range | ±16g |
| Accelerometer sample rate | Up to 25.6 kHz |
| On-board processing | Built-in FFT (frequency domain) with time-series output |
| Max raw sample size | 8,192 samples (default 4,096) |
| Accelerometer noise | 70 µg/√Hz |
| Edge intelligence | Built-in machine learning; motion detect; asset runtime |
| Protocol | Long-range wireless mesh |
| Frequency Bands | 868 MHz / 900 MHz / 2.4 GHz |
| Range, line-of-sight | Up to 2 miles (900 MHz) |
| Range, dense urban | ~1000 ft (900 MHz) |
| Range, raw/FFT data | ~1000 ft (868/900 MHz); ~300 ft (2.4 GHz) |
| Transmitter power | 24 dBm (900 MHz) |
| Receiver sensitivity | -101 dBm (900 MHz, 200 Kbps) |
| Encryption | 128-bit AES |
| Battery | D-cell with Supercap |
| Battery capacity | 16,000 mAh |
| Battery life | Up to 5 years |
| Enclosure rating | IP67 |
| Mounting | ¼”-28 UNF thread + magnetic mount |
| Height | 85 mm |
| Base diameter | 48 mm |
| Weight | 225 g |
| Origin | Made in USA |
| Compliance | RoHS compliant |
| Part number | PR63-3A |
Anything that spins, pumps, or rotates builds a vibration signature, and is a candidate for continuous condition monitoring.
Predictive MaintenanceTrend vibration over time to schedule repairs on your terms, before a fault becomes a failure.
Motor & Pump MonitoringCatch bearing wear, cavitation, and imbalance on the motors and pumps that keep production moving.
Fan & Blower BalancingDetect imbalance and looseness on fans and blowers before it shakes the whole assembly loose.
Compressor & Gearbox HealthWatch gear-mesh and compressor signatures for the early roughness that precedes a costly rebuild.
Conveyor & Bearing MonitoringKeep tabs on rollers, idlers, and drive bearings across long conveyor runs on a single mesh.
HVAC & Rotating EquipmentMonitor chillers, AHUs, and rooftop units for vibration faults without running power or signal wire.
The math is simple. One purchase versus compounding monthly fees.
Detailed configuration, vibration parameters, and operation reference.
Full electrical, vibration, wireless, and mechanical specifications for the Gen4 sensor.
Product overview highlighting features, benefits, and applications for the Gen4 sensor.
The Gen4 Smart Vibration Sensor keeps watch on the rotating equipment that production depends on.
Monitor motors, pumps, gearboxes, and conveyors across the plant floor on one wireless mesh.
Track pumps, compressors, and rotating equipment at remote and distributed sites.
Watch lift-station pumps, blowers, and mixers for the early signs of bearing failure.
Keep generation and balance-of-plant rotating assets running between scheduled outages.
Monitor process pumps, fans, and packaging-line drives where downtime spoils product.
Track chillers, AHUs, and rooftop units for vibration faults across a building or campus.
Monitor crushers, screens, and conveyor drive bearings across dusty, remote pits on one mesh.
Watch refiner motors, roll drives, and vacuum pumps for the imbalance that halts a continuous line.
Keep centrifuges, HVAC fans, and process pumps validated with continuous vibration monitoring.
Everything you need to know about the Industrial IoT Wireless Smart Vibration Sensor Gen4.
It measures 3-axis vibration with both time-domain and overall vibration readings, plus temperature. A 3-axis accelerometer samples at up to 25.6 kHz across a ±16g full-scale range, with on-board FFT for frequency-domain analysis, and a built-in temperature sensor reads to ±1 °C.
The accelerometer samples at up to 25.6 kHz. A high sample rate captures the higher-frequency content where early bearing and gear faults first appear, so you can separate imbalance from bearing wear rather than just seeing an overall vibration number rise.
Yes. The sensor includes built-in machine learning and is always listening with motion-detect wake, and it reports asset runtime, so you learn not just how a machine vibrates, but how long it actually runs between idle periods.
Yes. Alongside vibration it reports temperature to ±1 °C accuracy, giving you correlated vibration and temperature signals from a single sensor.
Up to 2 miles line-of-sight on the 900 MHz band, or roughly 1000 ft in dense-urban conditions. Because it uses a self-healing wireless mesh network, data also relays through repeaters to extend coverage across larger or obstructed plants.
The hybrid D-cell-plus-supercapacitor power source delivers up to 5 years of battery life, depending on how often the sensor transmits. Battery level is reported with every transmission so you can plan replacements.
It uses a self-healing wireless mesh on your choice of 868 MHz, 900 MHz, or 2.4 GHz, with 128-bit AES encryption on the wireless link. The 868 and 900 MHz options are sub-GHz (sub-gigahertz) bands, and sub-gigahertz radio travels farther and punches through walls and machinery far better than higher-frequency Wi-Fi or Bluetooth, so the sensor keeps reporting from deep inside the plant. The mesh forms and repairs itself, relaying data around obstacles to your gateway.
Two ways: a magnetic mount for fast, tool-free placement during a survey, or a ¼”-28 UNF threaded stud for a permanent, repeatable installation. For the best high-frequency data, mount as close to the bearing housing as practical.
Yes. The sensor is sealed in an IP67-rated enclosure measuring 85 mm tall by 48 mm at the base and weighing 225 g. Its electronics carry a -40 °C to 85 °C component rating; NCD tests the assembled unit across 0 °C to 40 °C.
No. The sensor is a one-time purchase with no subscription or recurring cloud fee. Paired with an Atrium Gateway, you get dashboards, alerts, and reporting with no per-machine software charge. You own the hardware and the data it produces.
Wherever you choose. Data stays on your network with no required NCD cloud account. Through Atrium’s built-in Node-RED you can forward readings to AWS, Azure, Google Cloud, any MQTT broker, a local Modbus network, or your own REST API.
Yes. The sensor is made in the USA by National Control Devices and is RoHS compliant. Many NCD products carry a 5-year warranty, and you’ll always reach a U.S.-based engineer for support. Contact NCD to confirm coverage for your configuration.
Own the hardware, own the data, and monitor vibration for the life of the asset, with no subscription required.
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