Industrial IoT Wireless Smart Vibration Sensor Gen4

Catch Machine Failure While It’s Still a Whisper

A battery-powered, IP67 vibration sensor that reads 3-axis vibration and temperature, runs machine learning on the edge, and streams it all over a self-healing wireless mesh, so you can act on a failing bearing weeks before it takes the line down.
25.6kHz
Sample Rate
24/7
Always-Listening Mode
5yr
Battery Life
$0/mo
Recurring Cost
Industrial IoT Wireless Smart Vibration Sensor Gen4
Your Data Stays On Your Network
No Cloud Account Required
Buy Once. Monitor Forever.
Export to Any Cloud
Made in the USA flag Made in USA
Setup

From Mount to Vibration Data in Minutes

No software to install and no cloud account to create. Mount the sensor to the machine, power it on, and start streaming 3-axis vibration over your own self-healing wireless mesh.

01

Mount to the Machine

Attach the IP67 sensor directly to a motor, pump, or gearbox, with a magnetic mount for a quick survey, or the ¼”-28 UNF thread for a permanent stud.

02

Power On

The hybrid D-cell and supercapacitor power source runs for years with no wiring to pull. Battery level reports with every transmission, so you always know power is healthy.

03

Join the Wireless Mesh

The sensor joins a self-healing wireless mesh network, with up to 2-mile line-of-sight range, relaying through repeaters to blanket coverage across the plant.

04

Monitor & Act

Watch RMS velocity, peak acceleration, and temperature trend in your Atrium dashboard, and let threshold alerts open a work order the moment a signature climbs.

Mount it, power it on, and monitor. That’s the entire setup, start to finish.
Two Gen4 Vibration Sensors

How It Compares to the Vibration + Temperature Gen4

Both share the same 3-axis vibration core and Atrium platform. The difference is the form factor: this one seals the accelerometer, the radio and the antenna into a single puck that mounts straight onto the machine, so there is no probe to route and nothing that has to stay clear of a washdown.

Vibration + Temperature
Smart Vibration
Form factor
Enclosure with an external, mounting-reach vibration probe
All-in-one sealed puck
Best for
Reaching tight spaces and hot surfaces the electronics shouldn’t sit on
Direct mounting on accessible surfaces and washdown areas
Antenna
External antenna for extended range
On-board antenna
Enclosure
IP65
IP67 (washdown)
Vibration core
3-axis · ±16g · 25.6 kHz · on-board FFT, identical on both
Built for Atrium
Your Dashboard

See Every Machine’s Vibration in Your Browser

Pair these sensors with an Atrium Gateway, open a browser on your network, and drag the readings you care about onto a dashboard. No code to write.

Atrium IIoT Gateway

What You Get With Atrium

  • Gauges and trend lines for RMS velocity, peak acceleration, crest factor and temperature
  • Email alerts when a machine crosses a threshold, with relay outputs to act on it
  • Fleet summaries and alert digests emailed on a schedule as PDF or CSV
  • Send readings to MQTT, Node-RED, AWS or Azure when another system needs them
See Everything Atrium Does
Widgets: Custom DashboardSample
Sensor Capabilities

Built to Hear Trouble Before You Can

Industrial-grade condition monitoring, delivered wirelessly and reliably.

High-Resolution 3-Axis Vibration

A 3-axis accelerometer sampling up to 25.6 kHz at ±16g captures both time-domain waveforms and overall vibration, with on-board FFT resolving the frequency detail that separates imbalance from early bearing wear.

Built-in Machine Learning

Edge intelligence runs on the sensor, with motion-detect wake, on-board learning, and asset-runtime reporting, so you learn not just how a machine vibrates, but how long it actually runs.

Always-Listening Mode

The sensor samples continuously and wakes the instant vibration crosses a set threshold, capturing the event and sending it on. Machines that cycle on and off, like compressors, stay covered even when they run at odd hours.

Long-Life Hybrid Battery

A hybrid D-cell and supercapacitor power source delivers up to 5 years of life, with battery level reported on every transmission so you can plan replacements.

Sealed IP67 Enclosure

A fully sealed IP67-rated enclosure stands up to dust, washdown, and moisture on the plant floor, with magnetic and ¼”-28 UNF stud mounting to fit any machine.

Long-Range Sub-GHz Radio

Sub-gigahertz radio on the 868 / 900 MHz bands travels farther and penetrates walls and machinery far better than higher-frequency Wi-Fi or Bluetooth, so the sensor keeps reporting from deep inside the plant.

Technical Specifications

Full Spec Sheet

25.6kHz
Max Sample Rate
±16g
Accel Range
FFT
On-Board
2mi
Line-of-Sight Range
5yr
Battery Life
IP67
Enclosure

Vibration & Motion Sensing

Measurement3-axis vibration; time-domain + overall readings
Accelerometer full-scale range±16g
Accelerometer sample rateUp to 25.6 kHz
On-board processingBuilt-in FFT (frequency domain) with time-series output
Max raw sample size8,192 samples (default 4,096)
Accelerometer noise70 µg/√Hz
Edge intelligenceBuilt-in machine learning; motion detect; asset runtime

Wireless & Network

ProtocolLong-range wireless mesh
Frequency Bands868 MHz / 900 MHz / 2.4 GHz
Range, line-of-sightUp to 2 miles (900 MHz)
Range, dense urban~1000 ft (900 MHz)
Range, raw/FFT data~1000 ft (868/900 MHz); ~300 ft (2.4 GHz)
Transmitter power24 dBm (900 MHz)
Receiver sensitivity-101 dBm (900 MHz, 200 Kbps)
Encryption128-bit AES

Power & Battery

BatteryD-cell with Supercap
Battery capacity16,000 mAh
Battery lifeUp to 5 years

Enclosure & Mounting

Enclosure ratingIP67
Mounting¼”-28 UNF thread + magnetic mount
Height85 mm
Base diameter48 mm
Weight225 g

Ratings & Compliance

OriginMade in USA
ComplianceRoHS compliant

Ordering

Part numberPR63-3A
Applications

Where This Sensor Works

Anything that spins, pumps or rotates builds a vibration signature, whether it sits on a plant floor, in a quarry, at a pump station or on a rooftop.

Predictive MaintenancePredictive Maintenance

Trend vibration over time to schedule repairs on your terms, before a fault becomes a failure.

25.6 kHzvibration sampling
Motor & Pump MonitoringMotor & Pump Monitoring

Catch bearing wear, cavitation and imbalance on process pumps, wastewater lift-station pumps and the motors that keep production moving.

3-axisvibration + temp
Fan & Blower BalancingFan & Blower Balancing

Detect imbalance and looseness on process fans and power-plant blowers before it shakes the whole assembly loose.

FFTfrequency detail
Compressor & Gearbox HealthCompressor & Gearbox Health

Watch gear-mesh and compressor signatures, including compressors at remote oil and gas sites, for the early roughness that precedes a costly rebuild.

±16gfull-scale range
Conveyor & Bearing MonitoringConveyor & Bearing Monitoring

Keep tabs on rollers, idlers and drive bearings across long conveyor runs and paper-mill roll drives on a single mesh.

2 miline-of-sight range
HVAC & Rotating EquipmentHVAC & Rotating Equipment

Monitor chillers, AHUs and rooftop units across a building or campus without running power or signal wire.

5 yrbattery, IP67 sealed
Crushers & Vibrating ScreensCrushers & Vibrating Screens

A screen deck in a mine or quarry is meant to shake. Trend its signature to tell normal motion from a drive bearing that is coming apart.

8,192raw samples per capture
Mixers & AgitatorsMixers & Agitators

Agitator gearboxes and shaft bearings in food, beverage and pharmaceutical plants sit on batches you can’t stop halfway through.

Edge MLmotion + runtime on board
Centrifuges & SeparatorsCentrifuges & Separators

A high-speed bowl has to stay balanced to stay safe. Uneven buildup shows up as imbalance well before the machine trips.

70 µg/√Hzlow-noise accelerometer
The Cost of Unplanned Downtime

A Failing Bearing Warns You for Weeks. Are You Listening?

Failure builds for weeksA bearing or motor vibrates abnormally for weeks before the problem is ever loud enough to hear on the floor.
Manual rounds miss itA monthly walk-around can’t catch a fault that develops in the weeks between inspections.
Planned beats catastrophicEarly warning turns a mid-shift bearing failure into a scheduled repair.
Total Cost of Ownership

Own vs. Rent: 3 Years, 10 Sensors

The math is simple. One purchase versus compounding monthly fees.

NCD (Own It)
Competitor Subscription
Hardware (10 sensors)
$3,499.50
$3,000 – $5,000
Gateway / Hub
$681.95 (one-time)
Included (with subscription)
Monthly Software Fee
$0. None. Ever.
$50 – $100 / machine / month
Data Ownership
100% yours, on your network
Locked in vendor cloud
Contract Required
No contract
1–3 year commitment
Forward to Your Cloud
AWS, Azure, MQTT, Node-RED, any endpoint
API access extra or unavailable
3-Year Total
~$4,181
$21,000 – $41,000
Your savings over 3 years (10 sensors):
SAVE $16,800 – $36,800
Pairs Well With

More Sensors for the Same Motor, Pump or Fan

Vibration tells you how the machine is wearing. These sensors add load, pressure and run hours on the same Atrium gateway.

Wireless 3-Channel AC Current Monitor3-Channel AC Current Monitor

Clamp a CT on each phase feeding the motor. Current draw shows load and whether it is running, next to the vibration trend.

3 phasesone CT per phase, no cabinet wiring

See the sensor

Wireless Pressure and Temperature SensorPressure and Temperature Sensor

Thread it into the pump discharge. A clogging filter or a failing pump shows up as pressure on the same dashboard.

1/4" NPTthreads into the line

See the sensor

Wireless Machine Runtime Hour MeterMachine Runtime Hour Meter

Magnet-mount it to the machine. Run hours set the schedule for greasing and service.

No wiringruntime from vibration or magnetic field

See the sensor

Frequently Asked Questions

Everything you need to know about the Industrial IoT Wireless Smart Vibration Sensor Gen4.

Vibration & Measurement

It measures 3-axis vibration with both time-domain and overall vibration readings, plus temperature. A 3-axis accelerometer samples at up to 25.6 kHz across a ±16g full-scale range, with on-board FFT for frequency-domain analysis, and a built-in temperature sensor reads to ±1 °C.

The accelerometer samples at up to 25.6 kHz. A high sample rate captures the higher-frequency content where early bearing and gear faults first appear, so you can separate imbalance from bearing wear rather than just seeing an overall vibration number rise.

Yes. The sensor includes built-in machine learning and is always listening with motion-detect wake, and it reports asset runtime, so you learn not just how a machine vibrates, but how long it actually runs between idle periods.

Yes. Alongside vibration it reports temperature to ±1 °C accuracy, giving you correlated vibration and temperature signals from a single sensor.

Wireless & Power

Up to 2 miles line-of-sight on the 900 MHz band, or roughly 1000 ft in dense-urban conditions. Because it uses a self-healing wireless mesh network, data also relays through repeaters to extend coverage across larger or obstructed plants.

The hybrid D-cell-plus-supercapacitor power source delivers up to 5 years of battery life, depending on how often the sensor transmits. Battery level is reported with every transmission so you can plan replacements.

It uses a self-healing wireless mesh on your choice of 868 MHz, 900 MHz, or 2.4 GHz, with 128-bit AES encryption on the wireless link. The 868 and 900 MHz options are sub-GHz (sub-gigahertz) bands, and sub-gigahertz radio travels farther and punches through walls and machinery far better than higher-frequency Wi-Fi or Bluetooth, so the sensor keeps reporting from deep inside the plant. The mesh forms and repairs itself, relaying data around obstacles to your gateway.

Mounting & Environment

Two ways: a magnetic mount for fast, tool-free placement during a survey, or a ¼”-28 UNF threaded stud for a permanent, repeatable installation. For the best high-frequency data, mount as close to the bearing housing as practical.

Yes. The sensor is sealed in an IP67-rated enclosure measuring 85 mm tall by 48 mm at the base and weighing 225 g. Its electronics carry a -40 °C to 85 °C component rating; NCD tests the assembled unit across 0 °C to 40 °C.

Platform, Build & Support

No. The sensor is a one-time purchase with no subscription or recurring cloud fee. Paired with an Atrium Gateway, you get dashboards, alerts, and reporting with no per-machine software charge. You own the hardware and the data it produces.

Wherever you choose. Data stays on your network with no required NCD cloud account. Through Atrium’s built-in Node-RED you can forward readings to AWS, Azure, Google Cloud, any MQTT broker, a local Modbus network, or your own REST API.

Yes. The sensor is made in the USA by National Control Devices and is RoHS compliant. Many NCD products carry a 5-year warranty, and you’ll always reach a U.S.-based engineer for support. Contact NCD to confirm coverage for your configuration.

Buying & Fit

We publish our prices. There is no quote form, no login and no sales call between you and the number. The Ordering section of the spec table names each version we sell and its part number, so you can match the one you want before you order.

Still have a question?

Our engineers answer in public on the community forum, and the thread stays up for the next person with the same question.

Ask on the NCD Community Forum
IP67 Rated
7,000+ Customers
Made in USA
U.S.-Based Support
Up to 5-Year Battery Life

Know a Machine Is Failing Before It Stops You.

Own the hardware, own the data, and monitor vibration for the life of the asset, with no subscription required.

Buy Now
Need help sizing a system? Talk to an engineer or call (866) 960-1270

Standard Lead Times

Standard lead times are 3-5 business days as we manufacture and test the product at the time of order. Larger orders may require additional time.

Product Identification
SKU: PR63-3A
UPC: 689860069954
Country of Origin: US
HTS Code: 854231
1+ Pieces
$367.95/ea
10+ Pieces
$353.23/ea
25+ Pieces
$345.87/ea
100+ Pieces
$323.80/ea

Wireless Communication OptionsChange

Please choose a wireless communications module that is legal for use in your region.  Please note: transmission range will be affected by the product options selected below.  If you are in North America, we strongly suggest the 900MHz option for best results.  If you are in Europe, the 2.4GHz and 868MHz versions are the only legal options.  The 2.4GHz option is now certified for use worldwide.  Please note the 2.4GHz version will not penetrate objects as well as the 900MHz and 868MHz versions.  If you need help choosing a wireless option, please contact us.  This option will determine how we build this product and any applicable accessories that may be displayed below.

Spanner WrenchChange

Would you like a Spanner Wrench for Opening the Sensor?

Wireless Interface Options for NCD Enterprise IoT Sensors & DevicesChange

Where would you like to send your sensor data?

NCD Enterprise IoT Sensors and Devices are capable of communicating to computers and popular cloud platforms using a variety of interface technologies.  Please choose the communication interface technologies that best matches your application requirements.  You may choose more than one, as NCD Wireless Sensors are capable of sending data to multiple destinations simultaneously.  If you do not already have a receiver for your wireless sensor, you must select a sensor receiver solution below. *Note for Vibration Sensors Vibration data is a more complex data structure and is not recommended to be used with embedded devices such as the MQTT, AWS, or Azure gateways.