Industrial IoT Wireless Predictive Maintenance Sensor

Industrial IoT Wireless Predictive Maintenance Sensor

Introducing NCD’s Long Range Industrial IoT Wireless Predictive Maintenance Sensor, boasting up to a 2 Mile range using a wireless mesh networking architecture.  This IoT Wireless Predictive Maintenance Sensor consists of 4 of our most popular sensors in a single package to help control costs in most predictive maintenance applications.  This sensor includes a Vibration Sensor, Thermocouple, 100 Amp AC Split Core Current Sensor, and Ambient Air Temperature Sensor. This IoT Wireless Predictive Maintenance Sensor Samples vibration, RMS current and temperature data and sends after a fixed user-designed interval over the wireless network. This device comes with a 1.25 meter long split core current sensor, 1 Meter Long Vibration Probe (which also measure air temperature) and 1 Meter Long thermocouple probe which makes installation easy.

3-Axis Vibration Sensor Characteristics —  During Power-Up, this vibration sensor learns “normal” base-line vibration from the monitored device.  This base-line vibration is subtracted from regular sampled vibration readings to improve relevant vibration data.  Ideally, the monitored device should be off while the sensor is learning.  Once the sensor stabilizes and starts sending data, the device/machinery being monitored can be powered on.  This Industrial IoT wireless vibration sensor samples 3-axis of Vibration data for 500ms and then calculates RMS, Maximum, and Minimum vibration readings. This sensor combines these data with temperature data in a data packet, and transmits the result to modems and gateways within wireless range.  Once transmission is complete, the vibration sensor goes back to sleep, thus minimizing power consumption.

Thermocouple  Sensor Characteristics — Long Range Industrial IoT Wireless Predictive Maintenance Sensor is capable of measuring extreme high and low temperatures.  This wireless thermocouple includes one 5SRTC-TT-K-24-36 K-Type thermocouple probe from Omega.com with a 1m, 24 AWG connection cable, rated for temperature measurement applications up to 260°C (500°F) with an accuracy of ±2.2°C. This wireless thermocouple device comes with K-Type connector, which can be used to connect higher temperature range thermocouple if needed. This sensor has in built hot and cold junction to provide highly accurate readings.  This wireless IoT sensor is an ideal product for high temperature measurements, industrial boiler temperature measurements, liquid temperature measurement, and temperature monitoring of food storage units.

Powered by just 4 AA batteries and an operational lifetime of 500,000 wireless transmissions, a 10 years battery life can be expected depending on environmental conditions and the data transmission interval.

Industrial IoT Wireless Predictive Maintenance Sensor Applications:

• Industrial Current Monitoring
• Pump, Motor, Generator Electrical Behavior Analysis
• Future  Fail Detection In Machines
• Ideal Component for Predictive Maintenance
• Handheld Current monitoring equipment
• Key component of predictive maintenance
• Predictive Maintenance Data To Cloud Like AWS/Azure

The long range, price, accuracy, battery life and security features of NCD Long Range Industrial IoT Wireless Predictive Maintenance Sensor makes it an affordable choice which exceeds the requirements for most of the industrial as well as consumer market applications.

Note: To measure the low current (below 1.5 Amps) pass the wire through the sensor 5 times and divide the current readings by 5.

Transmission Interval

This device sends data periodically, based on user-preset timing intervals.