Wire Draw Sensor for Industrial IoT Structural Monitoring

Presenting the NCD Long Range IoT Wireless Structural Monitoring Sensor, designed for a 2 Mile wireless range with mesh networking capabilities. Primarily utilized for monitoring structural displacements, it detects movements and shifts at various structural points. Ideal for installation between footings and walls or alongside steel supports, this sensor reports any alterations in distance due to its spring-loaded cable mechanism. It is perfect for applications such as positional control, beam testing, hydraulic movement detection, and structural shift monitoring. The sensor is secured with two screws, plus an additional screw for the retractable cable, which provides analog position feedback during length changes.

Featuring a single-channel 10-bit ADC, the sensor periodically samples and wirelessly transmits data, entering a low-power sleep mode between transmissions to extend battery life. It can detect positional changes every 7 seconds (configurable), updating the cable length data if displacement varies by more than 10% (configurable). This energy-efficient operation, combined with a broad application spectrum, ensures its versatility. The sensor outputs an analog value from 0 to 1023, indicating full extension or retraction of the displacement cable. With four AA batteries, it supports up to 500,000 transmissions, offering up to a decade of service, depending on use and conditions.

Sensor Details

The sensor uses a 50cm retractable wire cable, actively pulling to retract, and provides readings from 0 to 1023 as the cable extends. It should be mounted to track movements between two points, detecting linear shifts without assessing angular changes. Optimal functionality is achieved with the cable partially extended, allowing for precise detection of any length variation. However, it does not measure angular shifts, focusing solely on linear movements.

The Long Range IoT Wireless Structural Monitoring Sensor stands out for its extensive range, affordability, precision, longevity, and robustness, meeting and surpassing the needs of both industrial and consumer sectors.

Transmission Interval

This device sends data periodically, based on user-preset timing intervals.
This device sends data when sensor readings exceed preset limits.

 

 

Wireless Structural Monitoring Sensor Applications

  • Structural Health Monitoring
  • Steel Beam Displacement Monitoring
  • Lifting and Spreader Beam Testing
  • Hydraulic Movement Detection
  • Linear Displacement Detection and Measurement
  • Structural Crack and Shift Monitoring
  • Push Structural Monitoring Data to Cloud Services:
    • Amazon AWS, Microsoft Azure, Temboo, Losant, MQTT
  • Push Structural Monitoring Data to Computers:
    • Ethernet, WiFi, Bluetooth, RS-485, RS-232, and USB

Standard Lead Times

Standard lead times are 3-5 business days as we manufacture and test the product at the time of order. Larger orders may require additional time.

Product Identification
SKU: PR55-2F_C1D2
UPC: 689860072701
Country of Origin: US
HTS Code: 854231
1+ Pieces
$801.95/ea
10+ Pieces
$769.87/ea
25+ Pieces
$753.83/ea
100+ Pieces
$705.72/ea

Wireless Communication OptionsChange

Please choose a wireless communications module that is legal for use in your region.  Please note: transmission range will be affected by the product options selected below.  If you are in North America, we strongly suggest the 900MHz option for best results.  If you are in Europe, the 2.4GHz and 868MHz versions are the only legal options.  The 2.4GHz option is now certified for use worldwide.  Please note the 2.4GHz version will not penetrate objects as well as the 900MHz and 868MHz versions.  If you need help choosing a wireless option, please contact us.  This option will determine how we build this product and any applicable accessories that may be displayed below.

Industrial Wireless Magnetic AttachmentsChange

Wireless Interface Options for NCD Enterprise IoT Sensors & DevicesChange

Where would you like to send your sensor data?

NCD Enterprise IoT Sensors and Devices are capable of communicating to computers and popular cloud platforms using a variety of interface technologies.  Please choose the communication interface technologies that best matches your application requirements.  You may choose more than one, as NCD Wireless Sensors are capable of sending data to multiple destinations simultaneously.  If you do not already have a receiver for your wireless sensor, you must select a sensor receiver solution below. *Note for Vibration Sensors Vibration data is a more complex data structure and is not recommended to be used with embedded devices such as the MQTT, AWS, or Azure gateways.